Industrial Boiler Operation, Maintenance & Safety
Overview:
This comprehensive course is designed to equip engineers, technicians, and operators with the critical knowledge and practical skills required to operate, maintain, and troubleshoot industrial boiler systems safely and efficiently.
Participants will gain a deep understanding of boiler fundamentals, combustion control, water treatment, maintenance strategies, and safety systems ensuring optimal performance, reduced downtime, and compliance with industry standards.
Course Details
Date:
14 – 15 May 2026
Venue:
Online
Time:
8:30 – 16:30 Daily
CPD:
2 CPD Points- ECSA
Fees:
R8 999
Course Content
Module 1: Boiler Fundamentals
- Types of boilers (Fire-tube, Water-tube, Package boilers)
- Boiler components and functions
- Steam generation principles
- Heat transfer basics
Module 2: Boiler Operation
- Start-up and shutdown procedures
- Load management and demand control
- Steam pressure and temperature control
- Boiler instrumentation and controls
- Combustion systems (coal, gas, oil)
Module 3: Combustion & Efficiency Optimization
- Combustion principles and air-fuel ratio
- Excess air control and flue gas analysis
- Efficiency calculation methods
- Heat losses and energy-saving opportunities
- Emission control basics
Module 4: Boiler Water Chemistry & Treatment
- Importance of water quality
- Common issues (scaling, corrosion, foaming)
- Boiler water treatment methods
- Blowdown practices
- Chemical dosing and monitoring
Module 5: Boiler Maintenance Best Practices
- Preventive vs predictive maintenance
- Inspection techniques
- Maintenance of:
- Burners
- Valves and piping
- Pumps and fans
- Safety devices
- Maintenance planning and scheduling
Module 6: Common Boiler Failures & Troubleshooting
- Tube failures and overheating
- Pressure issues and leaks
- Combustion-related faults
- Root Cause Analysis (RCA) techniques
- Case studies from industry
Module 7: Boiler Safety Systems & Risk Management
- Boiler hazards and risk identification
- Safety valves and protection systems
- Interlocks and alarms
- Explosion prevention
- Emergency response procedures
Module 8: Codes, Standards & Compliance
- Boiler safety regulations
- Inspection requirements
- Documentation and record keeping
- Audit and compliance strategies
Each delegate will need the following to attend:
- Steady Internet connection for the duration of the training
- Laptop / PC / Smart Phone and Power supply (Charger)
- Zoom Meeting Software installed onto your laptop /
- PC / Smart Phone
- Quiet Space